SECTION 8
6-SPEED GEAR SETS FOR
DS-194526
EVOLUTION BIG TWIN MODELS
  • Kits turn stock 5-speed transmissions
  • into 6-speeds
  • Gear sets fit directly into your existing
  • 5-speed case
  • Ratio of 2.94 or 3.24 1st gear and .86 or .80 6th
  • gear; .80 6th gear is recommended for 113” or
    larger motors
  • Significantly smoother shifting than stock due
  • to a roller detent shift drum with reduced
    inertia and gear dogteeth with lead-in ramps
  • Kits include chrome-plated, billet-aluminum
  • trap doors with the gears assembled to them
    as cartridge-style units, forks, shifter drum,
    pillow blocks with roller detent, fasteners,
    gaskets and instructions
  • Made in the U.S.A.
  • P ART  #
    DESCRIPTION
    SUG. RETAIL P ART  #
    DESCRIPTION
    SUG. RETAIL
    FOR 98-99 FXST/ FLST, 98 FXD/ FXDWG, 99 FXR
    FOR 90-97 FXST/ FLST, 90-92 FLT, 91-97 FXD/ FXDWG, 90-94 FXR
    2017-1310
    2.94 first/.86 sixth
    $2,400.95 DS-194526
    2.94 first/.86 sixth
    $2,400.95
    DS-194527
    3.24 first/.86 sixth
    2,400.95 ENGINE
    6-SPEED TRANSMISSION GEAR SET
    FOR XL AND BUELL
  • Gear set reduces the rpm at highway speed,
  • adding life to the motor
  • Includes gears, trapdoor, shifter drum, shifter
  • forks and derby cover
  • Redesigned shift drum and detent plate supply improved geometrics
  • for smoother shifting
  • Gears are full-width for uncompromised torque capacity and strength
  • For ease of installation, use existing main drive gear set (you do not
  • have to remove the main 5th gear from the case)
  • Made in the U.S.A.
  • NOTE: It is recommended that for 94 applications the newer style gears
    (95-02) be used (OEM #35034-94 mainshaft 5th gear and 35633-94
    5th gear countershaft). Using earlier gears may cause a gear
    whine, but will in no way cause a mechanical problem.
    NOTE: Installation of this kit requires the removal of some case
    material and the use of H-D special tools.
    P ART  #
    DESCRIPTION
    SUG. RETAIL
    DS-326101
    For 95-03 XL and Buell
    $2,582.95
    RATIO CHART
    RPM CHART
    GEAR
    STOCK 5-SPEED
    BAKER XL6 SPEED
    MPH
    RPM IN 5TH
    RPM IN 6TH
    RPM REDUCTION
    1st
    2.69
    2.52
    65
    3162
    2719
    443
    2nd
    1.97
    1.96
    70
    3405
    2928
    477
    3rd
    1.43
    1.44
    75
    3648
    3137
    511
    4th
    1.18
    1.18
    80
    3891
    3346
    545
    5th
    1.00
    1.00
    NOTE: Data based on a 56/35 primary reduction, 61/27  secondary
    6th
    N/A
    0.86
    reduction and a 25”  dia. rear tire.
    1103-0011
    FAT 5™ 5-SPEED OVERDRIVE SUPER KITS
    Fat 5™
  • Gear cluster is installed into a unique chrome trap door
  • gears
    Standard
  • Designed to slip into stock transmission case
  • gears
  • .886:1 “overdrive” 5th gear
  • Compact shifter technology increases width and
  • strength of every gear
  • Width increase varies from 18% to 53% depending
  • upon the loads each gear set must carry
  • Made in the U.S.A.
  • NOTE: Modifications to exhaust bracket
    may be necessary.
    NOTE: Oil filler spout spacer
    (PART #DS-196233; see
    ELECTRICAL section) may be
    required on 02-06 FL models.
    P ART  #
    DESCRIPTION
    SUG. RETAIL HARDWARE,
    1103-0011
    For 02-06 FLHT/ FLHR/ FLTR/ FLHX, 00-06 FXST/ FLST
    $2,786.95 COVERS &
    1103-0010
    For 91-00 FLT/ FLHT/ FLHR/ FLTR, 90-99 FXST/ FLST/ FXR, 91-00 FXD/ FXDWG
    2,768.95 GENERAL
    797