THE KEY TO KEEPING YOUR POLARIS ® OFF–ROAD VEHICLE PERFORMING
FOR THE LIFE
as well as the day you brought it home is proper maintenance. Items like belts, filters, and
batteries represent only a few of these critical items engineered specifically by Polaris ® .
OF YOUR RIDE
AIR FILTERS
DRIVE BELTS
Critical to engine performance and
Polaris Engineered belts deliver
reliability. A clogged air filter can restrict
unmatched performance for your
air flow to the engine leading to reduced
off-road vehicle. Developed and tested
engine performance. Dirt and debris
on all our engines for all environments
MAINTENANCE
ingestion can damage the engine leading
and conditions. Check your belt for
to reduced engine life or catastrophic
delamination, hour glassing and glazing.
failure. Polaris ® recommends changing
TIP
the vehicle’s air filter at the specified
intervals outlined in the owner’s manual,
which may be shorter if your vehicle is
BREAK-IN PERIOD
subject to severe conditions.
The break-in period for your new RZR ® is the first
OIL FILTERS
25 hours of operation, or the time it takes to
use the first two tanks of fuel. No single action
Change oil filters with every oil change
on your part is as important as a proper
to provide the best protection for your
engine. Superior engine protection
break-in period. Careful treatment of a new
engine will result in more efficient performance
BRAKE PADS
keeps your engine operating at peak
performance. Be sure to follow the
and longer life for the engine. Perform the listed
Check your brakes if you are close to the
suggested service intervals for oil/oil
procedures carefully.
recommended service interval, hear
filter changes.
grinding when applying the brakes, your
vehicle is taking longer to stop or if you
NOTICE: Excessive heat build-up during the first three hours of
have to apply more pressure to your
operation will damage close-fitted engine parts. Do not operate at
pedal to engage the brakes. Check the
full throttle or high speeds for extended periods during the first
brake discs for signs of cracks,
three hours of use.
excessive corrosion or warping.
BATTERIES
If the brake pads are contaminated with
Never leave a battery unattended
oils or grease (petroleum products), brake
during the storage season. To ensure
pads have to be discarded and replaced.
your battery maintains its level of
Discs need to be cleaned with brake
charge when unused for extended
SEE OUR LATEST MAINTENANCE TIPS
cleaner or alcohol based cleaner only.
periods of time or during freezing
weather, the battery should be
AT POLARIS.COM/MAINTENANCE-VIDEOS
connected to a BatteryMINDer ® . Be
sure to check for corrosion from the
terminals to the ends of the cables.
MAINTENANCE SCHEDULE
25 HRS/250 MI
50 HRS/500 MI
100 HRS/1000 MI
150 HRS/1500 MI
200 HRS/2000 MI
350 HRS/3500 MI
500 HRS/5000 MI
BREAK-IN
OWNER'S MANUAL
FOR ADDITIONAL
MAINTENANCE
6
12
18
24
30
36 CHECK YOUR
MONTHS
MONTHS
MONTHS
MONTHS
MONTHS
MONTHS
RECOMMENDED
SERVICE ITEMS
ENGINE OIL:
EXHAUST SYSTEM:
ENGINE OIL:
ENGINE OIL:
ENGINE OIL:
ENGINE OIL:
ENGINE OIL:
CHANGE
INSPECT & CLEAN
CHANGE
CHANGE
CHANGE
CHANGE
CHANGE
AND VEHICLE-
INSPECT FOR LEAKAGE OR
SPECIFIC TIMING
GENERAL
CARBON BUILD UP AT JOINTS
DRIVE BELT:
BATTERY:
BRAKE PADS
BATTERY:
AIR FILTER:
LUBRICATION:
INSPECT & CLEAN SCREEN TYPE
INSPECT & ADJUST
TEST, CLEAN, &
& FLUID:
TEST, CLEAN, &
INSPECT, CLEAN
ALL FITTINGS, PIVOTS,
SPARK ARRESTOR
REPLACE AS NEEDED
CHECK FLUID LEVEL
INSPECT & CLEAN
CHECK FLUID LEVEL
REPLACE AS NEEDED
CABLES, ETC.
REPLACE AS NEEDED
REPLACE AS NEEDED
REPLACE AS NEEDED
GENERAL
TRANSMISSION
COOLANT:
AIR FILTER:
LUBRICATION:
FLUID:
DRIVE BELT:
SPARK PLUGS:
DRIVE BELT:
CHECK LEVEL
INSPECT & CLEAN
ALL FITTINGS, PIVOTS,
CHANGE
INSPECT & ADJUST
INSPECT
INSPECT & ADJUST
REPLACE EVERY 2 YEARS
REPLACE AS NEEDED
CABLES, ETC.
REPLACE AS NEEDED
REPLACE AS NEEDED
REPLACE AS NEEDED
EXHAUST SYSTEM:
GEARCASES:
EXHAUST SYSTEM:
DRIVE BELT:
INSPECT & CLEAN
TIRES:
EXHAUST SYSTEM:
GENERAL
CHECK OIL LEVEL
INSPECT & CLEAN
INSPECT & ADJUST
INSPECT FOR LEAKAGE OR
INSPECT CONDITION
INSPECT & CLEAN
LUBRICATION:
INSPECT FOR LEAKAGE OR
CARBON BUILD UP AT JOINTS
& PRESSURE
INSPECT FOR LEAKAGE OR
ALL FITTINGS, PIVOTS,
EXHAUST SYSTEM:
CARBON BUILD UP AT JOINTS
REPLACE AS NEEDED
INSPECT & CLEAN SCREEN
CARBON BUILD UP AT JOINTS
CABLES, ETC.
INSPECT & CLEAN
INSPECT & CLEAN SCREEN
TYPE SPARK ARRESTOR
EXHAUST SYSTEM:
INSPECT & CLEAN SCREEN
INSPECT FOR LEAKAGE OR
TYPE SPARK ARRESTOR
INSPECT & CLEAN
TYPE SPARK ARRESTOR
EXHAUST SYSTEM:
CARBON BUILD UP AT JOINTS
INSPECT FOR LEAKAGE OR
INSPECT & CLEAN
INSPECT & CLEAN SCREEN
CARBON BUILD UP AT JOINTS
INSPECT FOR LEAKAGE OR
TYPE SPARK ARRESTOR
INSPECT & CLEAN SCREEN
CARBON BUILD UP AT JOINTS
TYPE SPARK ARRESTOR
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POLARIS.COM/ShopRZR
INSPECT & CLEAN SCREEN
TYPE SPARK ARRESTOR
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